The ROCKWARE® Manufacturing Suite of products was designed by former
supervisors, superintendents, engineers, and managers that previously excelled
in production efficiency on the plant floor. Rockware products eliminate many of
the layers of extra cost and complexity associated with most data acquisition
products. Rockware's flexible template structure allows for quick deployment and
consistent layout with unlimited customization potential for each application.
Team Ray Technologies uses non-proprietary Microsoft products including SQL
Server, Office, and Visual Studio .Net to develop and run their Rockware
products. We can demonstrate live systems to assist in
illustrating the functionality of our products. Email info@teamraytech.com to learn what Rockware can do for your
manufacturing operation.
Production Monitoring and Reporting
Software Products
Cost
AMS1
Assembly Multiple Station (HMI, SCADA, Data Historian, MES All-In-One) Unlimited
Users. One Assembly Line with Unlimited Stations.
$30,000
The ultimate manufacturing execution system for multiple station assembly lines.
Get all the functionality of an HMI, SCADA, Data Historian, and Manufacturing
Execution System in an all-in-one system for an all-in-one price. Improve
efficiency by responding faster to issues. Replace manual production reporting
with the click of a button. Generate complex production reports that will allow
you to focus on your top issues along with allowing you to monitor improvements
and declines overall or in specific areas. Rockware Software is flexible and can
be customized to integrate with existing systems. Any and all additional
customizations can be quoted and completed successfully upon request.
Shift Recap reporting to combine machine data with supervisor input to deliver a
standard reporting format for end of shift data.
The Shift Recap is what separates Rockware from other software package. The
Shift Recap performs summary calulations on machine data and human entry data to
accurately summarize performance. The Shift Recap format was developed by a
former supervisor, engineer, and superindent who truly understands plant floor
manufacturing. It is the ultimate tool for managing a manufacturing department.
The Shift Recap can be customized to include all pertinent roster, quality,
safety, and miscellaneous checks so everything can be stored for an unlimited
time in a single location. Down time and scrap information collected during the
shift can be reconciled after the shift is completed so historical reports
remain accurate. Rockware offers the ultimate in assembly line
flexilibility including dynamic shift start and shift stop times, dynamic
breaks, dynaminc automatic\manual part selection, and dynamic manning selection.
OEE calculations will automatically adjust based on each unique shift
configuration.
- Daily Schedule including Start and Stop Times and Breaks
- Manual Fault Entry
- Roster Entry
- Summary report that can be printed or emailed
Historical production data with complex filtering tools and complex reporting to
allow fact based decision making and the proper allocation of resources.
Data can be printed out in one of the many Rockware precanned reports or
exported to Microsoft Excel for further refining. Specialized Logs or reports
can be added for an hourly customization fee. Here is a list of typical
Historical Data Logs.
Assembly One Station has all the functionality of the Assembly Multiple Station
and is specialized to handle a single station.
OEE1
OEE/Quality Center Integration. Required for Each Station for both the AMS and
AOS products.
$2,400
Customized Integration to read/write data from equipment, manipulate and
transfer to Database. Includes PLC programming, OPC Server software
configuration, and OPC to DB software configuration.
MPS1
Molding Production System Unlimited Users, Per machine.
$1,000
The ultimate manufacturing execution system for press and die operation similiar
to injection molding. Get all the functionality of an HMI, SCADA, Data
Historian, and Manufacturing Execution System in an all-in-one system for an
all-in-one price. Improve efficiency by responding faster to issues. Replace
manual production reporting with the click of a button. Generate complex
production reports that will allow you to focus on your top issues along with
allowing you to monitor improvements and declines overall or in specific areas.
Rockware Software is flexible and can be customized to integrate with existing
systems. Any and all additional customizations can be quoted and completed
successfully upon request
Shift Recap reporting to combine machine data with supervisor input to deliver a
standard reporting format for end of shift data.
The Shift Recap is what separates Rockware from other software package. The
Shift Recap performs summary calulations on machine data and human entry data to
accurately summarize performance. The Shift Recap format was developed by a
former supervisor and superindent who truly understands plant floor
manufacturing. It is the ultimate tool for managing a manufacturing department.
The Shift Recap can be customized to include all pertinent roster, quality,
safety, and miscellaneous checks so everything can be stored for an unlimited
time in a single location. Down time and scrap information collected during the
shift can be reconciled after the shift is completed so historical reports
remain accurate.
Historical production data with complex filtering tools and complex reporting to
allow fact based decision making and the proper allocation of resources.
Data can be printed out in one of the many Rockware precanned reports or
exported to Microsoft Excel for further refining. Specialized Logs or reports
can be added for an hourly customization fee. Here is a list of typical
Historical Data Logs.
Organize all of your Plant Applications. Access all of your Rockware
applications and other applications from a single location. Easily configurable
to allow quick and immediate modifications.
PAG1
Auto-Text\Paging\Email Plug-In
$6,000
Get Informed when issues occur immediately. Have text messages, pages, and
emails sent to assigned personnel when specific events occur or specific
production related criteria is met. Can also be set-up to deliver specific
reports to applicable personnel periodically. Easily configurable to allow quick
and immediate modifications.
Eliminate the need to pay operators overtime to come in early to start
equipment. Allow Rockware Auto-Scheduling Plug-In to handle all off-shift
start-ups and shut downs. Easily configurable to allow quick and immediate
modifications.
Stop double and triple handling your scrap data. Get scrap entered into your
system real-time and allow Rockware to generate all of your reports. Can be installed on multiple computers for no additional
software cost. Software is designed to work with a touchscreen. Team Ray can
supply hardware if needed.
CAS1
Line Side "Cash Register" Optional Plug-In or Stand Alone Software
Custom design an operator interface for handling all floor data input. It is
nicknamed the "Cash Register" because it is as EASY to use as a store clerk's
cash register for entering and viewing plant floor data. Can be used for Scrap,
Down Time, Quality Checks, Visual Aids, Work Instructions, Personnel Paging,
etc. It is custom made for each application. Price varies depending on
complexity.
Get real-time SPC calculations presented to the operators entring the data.
EDR1
Edart Cycle Trigger Tool
$6,000
Team Ray has developed a Microsoft Excel file that utilizes the Active X
component provided by RJG, Inc to capture cycle data. This data plugs directly
into the Rockware MPS system.
OPC1
OPC 2 DB - Unlimited Tag
$2,400
Experience the most simplified and inexpensive data historian and opc data to
database tool on the market. This tool can be used with any OPC Server software
such as KepserverEx and RSLinx. In minutes you can be logging data and events
from your PLC or other OPC compliant equipment. This software is the building
block for all other Rockware data collection packages and will be included in
all overall quoted packages. This software package is also part of the
Magic.Media suite of software products also provided by Team Ray Technologies.
It currently is a product that is only available to be used for Team Ray
projects but will be available to everyone before the end of 2010. Go to
www.magicmediatech.com for more information.
MET1
Molding Engineering Tools
A collection of applications for Injection Molding
Professionals to help manage operations. Tools such as Process-Recipe Database,
Machine/Mold Testing Tool, Capacity Planning Tool, and Mold-Machine Matching
Tool are all part of this kit designed to help Professionals get their arms
around there processes.
COMING SOON:
MHM1
Material Handling Manager (MHM) - Track material levels, Drying operations, and
conveying operations. Specialized for the Injection Molding Industry
Many proprietary machines such as injection molding machines have old or
proprietary controllers that are not OPC compliant. Team Ray offers the ROCKBOX
as an alternative solution for extracting cycle data from proprietary or non OPC
compliant equipment. The ROCKBOX uses hard wired outputs from your equipment to
derive machine cycles. An RFID Reader can be plugged into a ROCKBOX for ROCK
SOLID Mold Identification.
RBX1
ROCKBOX for collection of Injection Molding cycle data
Many proprietary machines such as injection molding machines have old or
proprietary controllers that are not OPC compliant. Team Ray offers the ROCKBOX
as an alternative solution for extracting cycle data from proprietary or non OPC
compliant equipment. The ROCKBOX uses hard wired outputs from your equipment to
derive machine cycles. An RFID Reader can be plugged into a ROCKBOX for ROCK
SOLID Mold Identification.